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Pneumatic double valve Product List

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"Double Valve" Cross Flow Series

"Double Valve" Cross Flow Series

Contributes to malfunction! A valve with an extremely low probability of malfunction compared to a single valve, ensuring high safety.

One important feature of the "Double Valve" is that it has a duplex (dual mechanism) structure. This valve incorporates two independent 3/2 normally closed three-way valves into a single common body. Each of these two main valve bodies is operated by a dedicated 3/2 normally closed pilot valve. When both pilot valves are energized simultaneously, the two main valve bodies operate at the same time. The "Double Valve" is much safer than a single valve because the likelihood of both valve bodies malfunctioning simultaneously during the same cycle is extremely low. 【Product Lineup】 ○ With EP sensor ○ Without EP sensor ○ With pressure switch (PS) sensor For more details, please contact us or download the catalog.

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When labor accidents occur, companies suffer significant damage!

When labor accidents occur, companies suffer significant damage!

I will introduce examples of disaster costs caused by labor accidents.

This document introduces examples of disaster costs arising from occupational accidents. When an occupational accident occurs, there are certainly losses in terms of costs, but it can also lead to various issues such as a decline in corporate image, employee turnover, and decreased retention rates. Safety management to prevent accidents is related to various benefits for the company, so it is essential to pay careful attention and not neglect it. [Contents] ■ Direct costs paid to the victims themselves ■ Indirect costs, which are often larger than direct costs ■ Reference URL *For more details, please refer to the PDF document or feel free to contact us.

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[Information] The first step in learning about safety. What are the world's safety standards?

[Information] The first step in learning about safety. What are the world's safety standards?

We will introduce the system of international standards such as ISO standards and IEC standards.

This document introduces the system of international standards such as ISO standards and IEC standards. As international safety standards for machinery and systems, there are ISO standards and IEC standards. These two standards target different fields; in the industrial sector, ISO standards pertain to mechanical systems, while IEC standards relate to electrical systems. Additionally, ISO/IEC Guide 51 divides ISO and IEC standards into three levels, allowing for a combination that can accommodate various products. [Contents] ■ International standards: ISO standards and IEC standards ■ Three standards in ISO/IEC Guide 51 - A standards - B standards ■ Reference URL *For more details, please refer to the PDF document or feel free to contact us.

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[Information] Aiming to reduce power consumption by introducing pulse blow.

[Information] Aiming to reduce power consumption by introducing pulse blow.

Introducing the role of "pulse blow," which is expected to significantly improve efficiency, and its relationship with electricity.

This document introduces the role of air blow in factories, its relationship with electricity, and the "pulse blow" method, which is expected to significantly improve efficiency. While air blow contributes to product quality improvement, did you know that it actually consumes a large amount of electricity during operation? By reviewing and improving air blow systems, you can efficiently reduce the costs associated with electricity consumption. Additionally, this can lead to energy savings and enhanced product quality. For the smooth operation of your factory, we encourage you to consider the introduction of pulse blow. 【Contents】 ■ Essential for product manufacturing! The role of air blow and its relationship with electricity ■ Also contributes to product quality improvement! The key points are "pressure" and "timing" - Reduction of air consumption - Improvement of blowing power by delivering intermittent impacts *For more details, please refer to the PDF document or feel free to contact us.

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The optical safety device operated, but...

The optical safety device operated, but...

Is the optical safety device alone sufficient for safety measures? Even if the safety device operates normally, it is the valve that controls the 'pneumatic energy'.

Scene content: The operator was unable to set the workpiece properly due to carelessness. There is an optical safety device, so the machine should stop even if the neighboring operator adjusts the workpiece by hand... The 'valve' controls the rise and fall of the pneumatic cylinder. If the valve fails, even if the safety device operates, the air cannot be switched, and the cylinder will not stop.

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New Material Clogging Complete Solution Method "AirSweep"

New Material Clogging Complete Solution Method "AirSweep"

Using compressed air, completely solve bridging and rat-holing issues in hoppers! More than half of the companies in the S&P 500 have adopted AirSweep!

Many manufacturers store and retrieve various substances in containers such as hoppers, but due to the shape of the hopper and the properties of the materials, a clogging issue known as bridging occurs near the outlet. Currently, equipment such as air knockers and air vibrators are used to strike or shake the hopper, but while the noise is loud, the effectiveness is limited, resulting in operators having to regularly (or when a clog occurs) go to the site and hit the hopper with hammers or sticks. AirSweep is a completely new proposal that uses compressed air to fully resolve issues like bridging and rat-holing. Examples of resolved materials: aluminum, coal, copper, diatomaceous earth, gypsum, iron ore, limestone, magnetite, phosphates, shale, soda ash, activated carbon, adipic acid, aluminum chloride, boric acid, chlorine, herbicides, hydrated lime, iron oxide, polyacrylamide, titanium dioxide, zinc, animal feed, brewing grains, cocoa, coffee, corn, wheat, hops, salt, edamame, spices, sugar, starch, acetate, cement, chalk, cork, detergents, fertilizers, fly ash, pharmaceuticals, plastics, polymer resins, wax flakes, wood chips, etc.

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New Powder Clogging Solution "AIRSWEEP"

New Powder Clogging Solution "AIRSWEEP"

Using compressed air or gas at 0.5 to 0.7 MPa! It can solve clogging issues that could not be resolved with a knocker or vibrator.

"AIRSWEEP" is a new method for resolving powder blockages that allows for complete control of the first-in, first-out flow. With a kit available, it can be easily installed from the outside of the container. It lifts the powder along the walls of the container using compressed air. A typical system consists of an AirSweep nozzle, solenoid valve, controller, and air tank, with a compressed air (gas) usage of only 0.28m3/min. 【Features】 ■ Easy installation from the outside of the container with a kit available ■ Specially shaped nozzle (patented) ■ Composed of AirSweep nozzle, solenoid valve, controller, air tank, etc. ■ Compressed air (gas) usage of only 0.28m3/min in a typical system ■ Uses compressed air or gas at 0.5 to 0.7Mpa *For more details, please refer to the PDF document or feel free to contact us.

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[A case study] AIRSWEEP received a perfect score of 10 out of 10.

[A case study] AIRSWEEP received a perfect score of 10 out of 10.

Guaranteeing a continuous flow! Here is an introduction to a case where we prevented the product from solidifying.

Many materials used in the food processing industry have high oil and moisture content, making them prone to bridging, sticking to walls, and clogging. The company uses a vacuum conveying system that processes materials at a speed of 6,000 pounds per hour. When materials clog, it wastes time, labor, and materials. Therefore, they introduced six "AirSweep VA-06" units. These products are arranged in pairs at the top, middle, and bottom of the hopper to ensure a continuous flow and prevent the product from solidifying. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case Study] One AirSweep solves the problem of sand flow.

[Case Study] One AirSweep solves the problem of sand flow.

The truck was loaded without delays or additional work! An example of starting the move as scheduled.

At the Service Concrete company's ready-mix concrete plant, wet sand was sticking to the container and causing bridging at the top of the pants-leg type outlet, resulting in significant delays in batching and filling transport mixing trucks. To address this, an efficient and effective system was designed, consisting of one "VA-51 AirSweep" directly above the pants-leg outlet, along with an "MCA-45T solenoid valve" and a "CBO 1-12 control box." As a result, it became possible to instantly flow sand as needed. Trucks are filled without delays or additional work and can start moving as scheduled. *For more details, please refer to the PDF materials or feel free to contact us.*

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[Instruction Manual] Raw Material Activation System 'AIRSWEEP'

[Instruction Manual] Raw Material Activation System 'AIRSWEEP'

USDA Approval System! Includes dimensions for mounting couplings, assembly, and disassembly, etc.

This document is the instruction manual for the AIRSWEEP raw material activation system approved by the U.S. Department of Agriculture. It includes an introduction to the system, descriptions of the main equipment, process control and operation, dimensions of the mounting couplings, assembly and disassembly, and more. It is presented clearly with photos and diagrams, so please take a moment to read it. [Contents (excerpt)] ■ Introduction to the system ■ Assembly dimensions ■ Overview of the system ■ Safety information ■ Process description *For more details, please refer to the PDF document or feel free to contact us.

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  • Rock drills, demolition machines, and excavators
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Let's compare: Fluidizer VS AirSweep

Let's compare: Fluidizer VS AirSweep

By introducing AirSweep, there are many advantages such as cost reduction, increased production, and prevention of quality deterioration!

This document introduces "Fluidizer" and "AirSweep." While the effective area radius of the "Fluidizer" is small, "AirSweep" activates the flow of materials with a diameter of up to 2.44m (8 feet) around each nozzle. In addition, we provide a clear comparison of various aspects, including "functionality," "maintenance," and "material control." By implementing "AirSweep," you can enjoy many advantages such as cost reduction, increased production, and prevention of quality degradation. We encourage you to read on. 【Contents】 ■ Functionality ■ Effective Area ■ Maintenance ■ Material Control *For more details, please refer to the PDF document or feel free to contact us.

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Counterbalance System for Mechanical Stamping Presses

Counterbalance System for Mechanical Stamping Presses

Detailed coverage on topics such as the justification of costs for automatic counterbalance systems!

This document provides a detailed introduction to the "Counterbalance System for Mechanical Stamping Presses." It includes topics such as "Press Counterbalance Cycle," "ROSS Automatic Counterbalance System," and "Justification of Costs for Automatic Counterbalance Systems." Please take a moment to read it. 【Contents】 ■ Press Counterbalance Cycle ■ ROSS Automatic Counterbalance System ■ Press Counterbalance System ■ Justification of Costs for Automatic Counterbalance Systems *For more details, please refer to the PDF document or feel free to contact us.

  • Safety and consumables
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[Document] Design of Air Pressure Lockout/Tagout (LOTO) System

[Document] Design of Air Pressure Lockout/Tagout (LOTO) System

Publication on the design of the air pressure lockout/tagout (LOTO) system based on the announced safety standards!

The Lockout/Tagout (LOTO) system is an important procedure to protect employees from hazards while operating, servicing, inspecting, and maintaining machinery and facilities. There are four main concerns to address in order to ensure employee safety and increase the likelihood that procedures are followed during pneumatic lockout. This document provides a detailed explanation, so please take a moment to read it. [Contents] ■ Simplification of lockout procedures ■ Time taken for machinery to reach a safe state ■ Verification of a safe state ■ Safe restoration of pneumatic pressure *For more details, please refer to the PDF document or feel free to contact us.

  • Safety and consumables
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[Instruction Manual] High Control Reliability Double Valve 'MCSE Series'

[Instruction Manual] High Control Reliability Double Valve 'MCSE Series'

Published information on 'Safety Precautions' and 'Services and Maintenance'!

This document is the instruction manual for our high control reliability double valve 'MCSE Series' used for safe exhaust (release) control. It includes information on "Prerequisites for Using This Product," as well as "Assembly and Installation," "Care and Maintenance," and "Specifications." Important information is provided to safely and properly assemble and test the product, so please be sure to read it. [Contents (partial)] ■ About this document ■ Safety precautions ■ Product identification ■ Prerequisites for using this product ■ Package contents *For more details, please refer to the PDF document or feel free to contact us.

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Data 'Hydraulic Cut-off & Load Holding Safety Valve System HBH Series'

Data 'Hydraulic Cut-off & Load Holding Safety Valve System HBH Series'

Focusing on the HBH series valve system! Includes information such as stopping time for calculating safety distance.

This document is the integration guide for the "HBH Series Valve System." This series is utilized for safety hydraulic shut-off and load holding functions, and it outputs feedback to an external monitoring safety control system using an inductive position switch (PNP). It provides detailed explanations using photos and diagrams on topics such as "HBH Wiring (Pin Configuration)" and "Operation and Monitoring Requirements of the HBH Series Valve System." Please take a moment to read it. [Contents (Partial)] ■ Introduction ■ Pulse Testing ■ Stop Time for Safety Distance Calculation ■ HBH Wiring (Pin Configuration) ■ Pilot Supply Conversion *For more details, please refer to the PDF document or feel free to contact us.

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Reference Data on Aerodynamics *Free of Charge

Reference Data on Aerodynamics *Free of Charge

Experts in air pressure control equipment explain in an easy-to-understand manner! Includes principles and laws of aerodynamics, basic terminology and symbols, as well as how to determine the response time of valves.

"Aerodynamics" is the study of the mechanical properties of gases. In industrial applications that deal with gases, "compressed air" is commonly used, and the mechanical properties of high interest are pressure, volume, and temperature. This document explains the principles and laws of aerodynamics, basic terminology, symbols, how to determine the response time of valves, and a flowchart at Cv=1. It is designed to be easy to understand for beginners. 【Table of Contents (Partial)】 ■ Principles of Aerodynamics ■ Flow Coefficient ■ Explanation of Terms Used ■ Standard Testing ■ Response Time of Valves ■ Flowchart at Cv=1 ★ We are celebrating our 100th anniversary. Our company manufactures and sells pneumatic control valves and other pneumatic machinery and accessories. In addition to safety valves, double valves, and single valves, we also offer high-performance solenoid valves. Please feel free to contact us regarding our products. *You can view it immediately from the download. Please feel free to reach out with any inquiries.

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[Technical brochure available] "Pneumatic Safety" in Machine Safety

[Technical brochure available] "Pneumatic Safety" in Machine Safety

Explaining air pressure safety in this one book! A technical booklet on safety-related devices against misoperation and unintended activation (5 chapters in total) is now available.

ROSS provides a range of products specialized in safety, such as "L-O-X," "EEZ-ON," "P.O. Check," and "Double Valve," along with application circuit technology for constructing pneumatic systems using these devices. When designing machinery, it is crucial to implement inherently safe design strategies that anticipate mistakes and failures. A valuable tool in this process is risk assessment. This book explains pneumatic safety in machine safety. 【Table of Contents】 ■ Chapter 1 Safety of Control - It doesn’t end with just electrical wiring. ■ Chapter 2 Lockout/Tagout (LOTO) and Energy Isolation ■ Chapter 3 ANSI Z244 - Monitored Power Systems ■ Chapter 4 Risk Assessment and Pneumatic Systems ■ Chapter 5 Q&A * Technical pamphlets are currently being offered! * For more details, please visit our website to view the materials or feel free to contact us. https://rossasia.co.jp/column/

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[Information] Creating a Safe Environment through Workplace Risk Assessment

[Information] Creating a Safe Environment through Workplace Risk Assessment

The key is to "quantify"! An introduction to risk assessment in the workplace and operations.

This document introduces specific methods and points of caution for conducting risk assessments in the workplace and during operations. "Risk assessment," which refers to the process of identifying, clarifying, and evaluating risks present in the field, is extremely important for the operation of machinery and systems. To achieve a truly safe workplace, it is necessary to conduct risk assessments based on extensive knowledge and the latest information. [Contents] ■ What is risk assessment? Check the methods and points of caution - The necessity of risk assessment - How to conduct a risk assessment - Points of caution for risk assessment ■ High risk! Risk assessment of control valves *For more details, please refer to the PDF document or feel free to contact us.

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Is it dangerous to take MTTF at face value? The relationship between MTTF and reliability.

Is it dangerous to take MTTF at face value? The relationship between MTTF and reliability.

The lifespan of a product is a major selection point! Introducing the relationship between product reliability and MTTF.

This document introduces the relationship between product reliability and MTTF. MTTF (Mean Time To Failure) is commonly used as an indicator to understand the lifespan of a product. If the MTTF of a product is known, one can grasp the average lifespan of that product. Additionally, while utilizing MTTF as one of the indicators, it is important to be aware that theoretically, there is approximately a 63% probability of failure occurring before reaching the MTTF. [Contents] ■ Reliability indicating the probability of the product operating ■ The relationship between MTTF and reliability ■ Reference URL *For more details, please refer to the PDF document or feel free to contact us.

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Understanding the Flight Method of Category-Specified Architecture (Unofficial)

Understanding the Flight Method of Category-Specified Architecture (Unofficial)

Introducing a way to understand the flight style (unofficial) of each category specified architecture in SO13849-1!

Among the four items that determine the Performance Level (PL) of ISO 13849-1, there is the category (Categories). It is divided into five levels: B, 1, 2, 3, and 4, according to the specified architecture, with the required safety functions becoming stricter at each level. This is a simplified (informal) method to understand the safety levels of the specified architecture. In this document, we will convey a simple way to understand the surface aspects of this safety category using airplanes. [Contents] ■ Category B ■ Category 1 ■ Category 2 ■ Category 3 ■ Category 4 *For more details, please refer to the PDF document or feel free to contact us.

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Let's check the laws and regulations to protect the workplace environment!

Let's check the laws and regulations to protect the workplace environment!

Let's check what laws and regulations have been established to protect the workplace environment where we work!

This document introduces the "Labor Safety and Health Act," which serves as the foundation for protecting the workplace environment. The "Labor Safety and Health Act," established in 1972, aims to ensure the safety and health of workers in the workplace and promote the formation of a comfortable work environment by implementing comprehensive and planned measures to prevent occupational accidents. This includes establishing hazard prevention standards, clarifying responsibility systems, and promoting voluntary activities to prevent labor accidents in conjunction with the Labor Standards Act. Additionally, it includes information on the "Labor Accident Prevention Plan," which outlines the key areas the government focuses on to reduce occupational accidents. [Contents] ■ About the "Labor Safety and Health Act" ■ About the "Labor Accident Prevention Plan" *For more details, please refer to the PDF document or feel free to contact us.

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[Data] Usual press work

[Data] Usual press work

Is it really safe because it has a double valve? It is safer than a single valve, but a double valve only has two valve bodies inside.

Scene content: Inside the double valve, two valve bodies are repeatedly opening and closing almost simultaneously. When the power to the valve is turned off and one side does not close (failure), the valve body on the functioning side closes, and the secondary side air is exhausted, causing the press to stop. However, the double valve can still operate if power is reapplied even when one side is in a failed state. Air leakage occurs from the valve's exhaust port, but this "failure indication" is difficult to notice.

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The valve was broken...

The valve was broken...

Do you notice the malfunction? Valves without monitoring devices make it difficult to detect failures. If both valve bodies fail, the press will not stop...

Scene content As usual, the press operation was underway, but one side of the valve was already malfunctioning. The operator continued to operate without noticing the signs of one-sided failure (air leakage from the exhaust port)... When the power to the valve was turned OFF, both valve bodies failed, resulting in none of the valves closing, so the secondary side air could not be exhausted, and the press did not stop. The operator could face a "pinching accident."

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The peace of mind provided by a monitored valve.

The peace of mind provided by a monitored valve.

Valves with monitoring devices can detect valve body failures. Operators can focus on their work with peace of mind.

Content of the scene: A valve with a monitoring device performs 1) fault detection, 2) output of fault signals, and 3) prevention of restart when a failure occurs on one side. In particular, 3) ensures that the valve does not operate even if power is supplied during a fault, thereby ensuring the safety of the operator. With monitoring, the operator is freed from checking for air leaks and can focus on more productive tasks.

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Proposal for Reducing Compressed Air Consumption: "High-Durability Solenoid Valve for Pulse Blow"

Proposal for Reducing Compressed Air Consumption: "High-Durability Solenoid Valve for Pulse Blow"

Compressed air is one of the expensive forms of energy produced by operating a compressor. The majority of it is used in the air blow (cooling) process.

This is a poppet-type solenoid valve with high durability and high responsiveness. By rapidly turning the poppet solenoid valve ON/OFF, it is possible to intermittently blow air (cooling) and significantly reduce the amount of compressed air used. By accurately controlling the frequency (the number of ON/OFF cycles per second) and the duty ratio (the ratio of ON to OFF) electrically, it is possible to maintain sufficient blowing force required for the application while reducing compressed air consumption by more than 50%. Additionally, our poppet valves are not disposable. We sell internal component sets such as O-rings and pistons, so by replacing worn parts, you can continue to use the main unit. The size of the pulse blow valve is wide-ranging, with options available up to super large diameter (65A)!

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[Example] The material activation system continuously feeds the ingredients for pet food.

[Example] The material activation system continuously feeds the ingredients for pet food.

Strategically placed in the dry mix container! To flow the processing system efficiently and safely.

For pet food manufacturers, avoiding cross-contamination is central to the manufacturing process. "Bulk material flow issues," such as rat holes, bridging, and other material blockages, reduce the flow of materials through the processing system and increase the likelihood of cross-contamination. In 2018, research was conducted to replace the ineffective material activation system in use at the time with a new system, planning the introduction of "AirSweep." By converting pet food ingredients from vibrators and air hammers to this unit, the processing system has become more efficient and safe in its flow. *For more details, please refer to the PDF materials or feel free to contact us.*

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[Case Study] Achieved cost reduction by reducing wheat flour usage by 62%.

[Case Study] Achieved cost reduction by reducing wheat flour usage by 62%.

Introducing a case where the amount of flour washed away was reduced by 62% and labor was reduced by 42%!

A major U.S. manufacturer of food, food ingredients, and flavor products uses ribbon blender machines for custom mixing by ingredient batch. The company has manufacturing facilities in 25 countries around the world and was looking for ways to improve the discharge process between custom batches of raw materials. To this end, they experimentally installed eight "VA-12-TRI-TRI units" on the ribbon blender and associated hopper to streamline the cleaning process, placing four units on each side of the blender, about 0.3 meters above the bottom. As a result, the company reduced the amount of flour washed away by 62% and decreased labor by 42%. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Resolving blockages and alleviating stress in the manufacturing environment.

[Case Study] Resolving blockages and alleviating stress in the manufacturing environment.

A case in which significant improvements in material flow and worker safety have been confirmed.

Bunge is a U.S.-based agribusiness and food ingredient manufacturer that is working to improve the global food supply chain. They were looking for a complete and convenient way to achieve on-demand flow in the operation/process of filling rice bran into full containers. After reviewing options, they decided to implement the "AirSweep System" and installed four "AirSweep VA-06 units" at a 90-degree angle on the sloped walls of the rice bran containers. As a result, they confirmed significant improvements in material flow and worker safety. *For more details, please refer to the PDF document or feel free to contact us.*

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[Example] Separating sticky foods like an air knife.

[Example] Separating sticky foods like an air knife.

There is no bridging happening at all! This system is being implemented in all factories in the United States.

The cheese maker was in a very troublesome situation. The concentrated whey protein, which has a very high moisture and fat content, tends to bridge during discharge, and due to the solidified material, a fire occurred in one of their bug houses. Safety bridging needed to be resolved urgently. Therefore, they introduced the "AirSweep USDA 135." As a result, there has been no bridging at the cheese maker, and they are currently implementing this system in all their facilities across the United States. *For more details, please refer to the PDF document or feel free to contact us.*

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Material Activation System "AirSweep Straight Shooter"

Material Activation System "AirSweep Straight Shooter"

Uses high-quality steel with long durability! It disperses accumulated substances by emitting a very powerful and concentrated air pulse.

The "AirSweep Straight Shooter" is a product designed for applications that require a linear air wave to reach areas that cannot be accessed with the standard AirSweep's 360-degree pulse pattern, in order to activate materials. It is available in all standard AirSweep sizes (3/4", 1-1/2", 2"). The patented design has only one moving part, allowing it to reseal immediately after the pulse, preventing clogging and material buildup. 【Features】 ■ The system can be installed both inside and outside of silos ■ Uses energy-efficient factory compressed air ■ Can be installed in metal, concrete, fiberglass, and wooden silos ■ Made with high-quality steel for long life ■ Prevents clogging and material buildup *For more details, please refer to the PDF document or feel free to contact us.

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